This is Clavel auto tip dresser manufacturer, today let me introduce the function and principle of the auto tip dresser for you, If you have any enquiry, please feel free to contact with us: Clavel website:www.claveltech.com
Firstly, The auto tip dresser is an essential device used in robotic spot welding stations to maintain the quality and efficiency of the welding process. It works by reshaping and cleaning the welding gun's electrode tips to ensure consistent weld quality. Here’s how it functions:
1. Detection and Positioning:
The robotic system detects the need for tip dressing based on the number of welds completed or by monitoring welding quality.The robot moves the welding gun to the tip dresser station.
2. Clamping the Electrode Tips:
The auto tip dresser securely holds the electrode tips in place to prevent movement during dressing.
3. Tip Reshaping (Grinding/Cutting):
A rotating cutting tool or grinding wheel trims the worn-out or deformed surface of the electrode tips.This process restores the original shape and ensures even pressure distribution for consistent spot welding.
4. Debris Removal (Suction/Air Blow):
Any residual metal shavings or dust from the dressing process are removed using suction or an air-blowing system.
5. Lubrication (Optional):Some systems apply a thin coat of lubricant or anti-stick material to prolong the electrode life and prevent material adhesion.
6. Verification and Return to Operation:Some advanced systems use sensors to verify that the tips are properly dressed before allowing the robot to resume welding.The robot continues welding with fresh, properly shaped electrode tips.
1. Maintains Consistent Weld Quality by ensuring uniform contact between electrodes and workpieces.
2. Extends Electrode Life by preventing premature wear and excessive material loss.
3. Reduces Downtime by eliminating manual tip reshaping and frequent electrode replacements.
4. Improves Welding Efficiency by reducing weld defects like inconsistent nugget formation and electrode sticking.
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High efficiency, High quality, competitive price.
Sichuan Clavel Technology Co., Ltd.
Main products including:
1. Automatic TIP DRESSER for robotic Spot welding station
2. Tip dresser& Exchanger 2 In1 set
3. Tip changer
4. Swing arm tip Dresser.
5. Spot welding gun set.
6. Dressing blade and holders.
7. Other custom-made service.
Welcome to contact with us for more information!
Jason Wang
Email: Jasonwang@claveltech.com
☎️: wa.me/+8617790267286
Website:www.claveltech.com