Clavel's Auto Tip Changer systems are advanced robotic solutions designed to automate the maintenance of welding electrodes, enhancing efficiency and reducing manual labor in industrial settings. These systems integrate seamlessly with robotic welding arms, ensuring consistent welding quality and minimizing downtime.
Key Functions and Features
1. Cap Removing Module
Equipped with forward and reverse cap removing wheels, this module efficiently detaches electrode caps from both movable and fixed arms of welding tongs. This design eliminates the need to loosen threaded electrode rods, maintaining the stability and reliability of the welding system.
2. Cap Installing Module
After removing worn caps, the system automatically installs new ones from its storage, which holds up to 10 pairs of electrode caps. This automation ensures uninterrupted welding operations and consistent electrode performance.
3. Dressing Module (Specific to CT8268-DC Model)
The CT8268-DC model includes a dressing module that reshapes and cleans electrode tips, ensuring optimal contact and welding quality. This process extends electrode life and maintains consistent weld integrity.
4. Integrated Sensor System
A comprehensive sensor array provides real-time feedback for each operation, coordinating with welding tongs and robots. This ensures reliable and stable automated processes without the need for human supervision.
5. Modular Design
Each functional module—cap removing, cap installing, and dressing—is independently designed. This modularity enhances adaptability, reliability, and flexibility, allowing for easy maintenance and customization based on specific operational needs.
Technical Specifications
- Model: CT8268-DC
- Rated Input Voltage: AC 380V 3PH 50HZ
- Input Air Source: 0.4-0.6MPa oil-free compressed air
- Control and Feedback Signal: DC24V PNP/NPN optional
- Electrode Size: 13-20mm
- Dressing Speed:230rpm/460rpm optional
- Dressing Torque:2N·m/5N·m optional
- Number of Electrode Caps in Stock:10 pairs
- Dimensions:560×700×852mm
- Weight:80kg
Sichuan Clavel Technology Co., Ltd.
Main products including:
1. Automatic TIP DRESSER for robotic Spot welding station
2. Tip dresser& Exchanger 2 In1 set
3. Tip changer
4. Swing arm tip Dresser.
5. Spot welding gun set.
6. Dressing blade and holders.
7. Other custom-made service.
